6g Welding

6g Welding
Introduction
The Shielded Metal Arc Welding course is intended to show understudies about curve welding security and the Shielded Metal Arc Welding process (SMAW-Pipe), appropriate procedures and terminal choice for welding plate in different welding positions (6-G) to meet ASME welding code.

General Information
Course Industry:
6g Welding
Course duration:
240 credit hours (45 days)
Instructor:
Mr Asif Jah, Mr Rajab Ali
Prerequisites:
Middle or Matriculate
Course availability:
Available at Rawalpindi, Lahore and Karachi campuses.
Course Fee:
35,000 PKR ($700)

Desire Learning Objective

This course will help you to:

•           To have the capacity to utilize and comprehend the standard and
             non-standard welding terms and definitions regularly utilized by
             welding experts.

•           To have the capacity to utilize Shielded Metal Arc Welding (SMAW) to
             deliver quality welds based on a comprehension of its strategy for
             operation, hardware and application to the welding of steel.

•           To have the capacity to perform Shielded Metal Arc Welding (SMAW)
             applications securely, with learning of related dangers and precautionary
             measures.

•           To have the capacity to appropriately and securely set up Shielded Metal
             Arc Welding (SMAW) hardware furthermore legitimately and securely get
             ready for welding.

•           To have the capacity to create quality single-pass filet welds in the even
             position utilizing E6010 and E7018 anodes.

•           To have the capacity to create quality multi-pass filet welds in the even
             position utilizing E6010 and E7018 anodes.

•           To have the capacity to create quality single-pass section welds in the
             level position utilizing E6010 anodes.

•           To have the capacity to create quality multi-pass groove welds in the even
             position utilizing E6010 and E7018 terminals.

•           To have the capacity to breeze through Welder Performance Qualification
             Tests in the even position utilizing E6010 and E7018 terminals. 

Instructional Techniques

We impart knowledge and Practical Training in following way:

Ethics, discipline, motivation, health and safety training:  Half an hour daily (10%) 

Theoretical knowledge:                                                            One (01) hour daily          (25%)

Hands on Training:                                                                       Six (06) hour daily                (65%)

 

COURSE CONTENTS:

Introduction

  •          Introduction/ Review SMAW
  •          History
  •          Fundamentals of SMAW
  •          Power Sources for SMAW
  •          Advantages and Disadvantages

Weld Quality

  •          Characteristics of Steel
  •          Essential Factors for a Quality Weld
  •          Weld Defects and Causes
  •          Safety and Health of Welders

SMAW

  •          Equipment Set-up and controls
  •          Parameters and fine tuning
  •          Striking an arc.
  •          Horizontal Position
  •          Weld Beads (6010 & 7018)
  •          Surfacing Welds
  •          Horizontal Position – E6010
  •          Single Pass Fillet Welds (2F) – E6010
  •          Lap Joint
  •          T Joint
  •          Fillet Break Test

Hand & Power Tools

  •          Chipping Hammer
  •          Wire Brush
  •          Big Grinder
  •          Baby Grinder

SMAW Electrical Components

  •          Welding Machine 400Amp
  •          Welding Cables

SMAW Electrode Classification

  •          E6010 for Root Penetration              
  •          E7018 for Filling & Capping

Job preparation

  •          Beveling and Layout of Plates of Tanks
  •          Taking of Welding object
  •          Clearance adjustment in groove
  •          Welding Position

Welding Process

  •          Root Penetration
  •          Hard Pass
  •          Filling Pass
  •          Capping Pass

Welder Performance Qualification Test

  •          Root Pass E6010
  •          Fill Passes E6010
  •          Guided Bend Test